Conductive yarns to replace any regular wire in future
Statex Produktions & Vertriebs Gmbh, founded in 1978 and headquartered in Bremen, Germany, metallises textiles and yarns to be able to use the characteristics of different metals in a flexible, textile form. Company vice president Robert Erichsen discusses the development and latest applications of conductive threads.
Since Statex was founded in 1978 by my grandfather Kurt Bertuleit, our company´s core business has been manufacturing of 'intelligent textiles'. In fact, Statex metallises yarns, fabrics, non-wovens and polyamide parts for different purposes: high conductive threads for technological industry or anti-microbial yarns and fabric for medical and sport applications. Back in those days, it started with anti-static carpets for aerospace and computer industry. Nowadays, the term smart textiles is more likely to be used for functional clothes and technical textiles.
Besides Shieldex, Silverell is Statex's second protected brand. It is our brand for ready-to-wear clothes, which we created after receiving a growing volume of inquiries from customers suffering from neurodermitis or hypersensitivity against electromagnetic radiation. We decided to build our own brand and take care of those issues. We have two different fields here, one is the standard line production of clothes and the second is customised production of beddings, baldachins, scarves or whatever the customer's needs are. The Silverell.de online-shop was launched in 2016; we also deliver materials to apparel manufacturers and wholesalers. With the company V Technical Textiles, we have a strong partner for the US and Canadian market.
There are several fields in the automotive industry where Shieldex products find applications. Some are for the classic seat heating or wheel heating systems, anti-odour applications inside cars, and some only for optical reasons. An Italian car manufacturer once tried designing interiors with our copper material.
In the last few years, smart textiles gained a lot more attention, especially in consumer markets. Clothes that heat up, light applications in furniture or electric muscle stimulation (EMS) suits, which contract your muscles during your workout, have been integrated into our everyday life. We see a high increase of intelligent textiles in the computer industry as well; everything needs to be smaller, lighter, and using textile instead of wires offers interesting benefits for a great number of applications. We expect a significant growth in this field until 2021.
It is a fast-moving business. Smart textiles integrated into houses/walls to heat those from inside and avoid moisture and mould has impressed me as an idea. I also heard of some other textile solutions to replace steel in house construction. I am pretty sure there will be many mind-blowing inventions in the future.
Exact amounts of investment are confidential, but yes, we do invest a big amount in research and development projects.
The opportunities are already mentioned, there are so many different fields that potentially could use our products for their developments. My grandpa used to tell us that many products that we developed were way ahead of time, and he was right! Sometimes customers contact us and want to develop products that we already have in our portfolio since a few years. I think the future will ask for way more solutions related to technical textiles, and I am curious to see where this path will lead us.
In general, our most important production line is the fabric metallisation. Plus we have several unique products to offer and are able to adjust to the customers´ needs. Yarns have been used for many years in different fields for both, technical or anti-microbial reasons. Staple fibres are still used for permanent anti-static of aircraft and office carpets.
We get in touch with many different markets. Our products find applications in aerospace, aircraft and automotive industry, computer, medical, sport clothes, furniture, anti-microbial products, water disinfection, anti-static carpets and technical embroidery, which are some of the main markets.
Conductive yarns can replace any regular wire. At present there are already many products that replaced cable by yarn, and I am pretty sure there will be more industries looking for a lighter version for their developments.
I will leave this open. Enjoy the surprise when it turns up. Would you have thought of a T-Shirt measuring your heartbeat and vital parameters 10 years ago?
Statex customers produce large quantities of wound dressings, sports clothes and technical products for the consumer market. Very often big companies will not even tell us where the material goes. We find out after a while that our textiles became part of well-known products produced worldwide.
There is a big joint venture development going on in this field. But this is still confidential due to non-disclosure agreements.
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