Brückner, Germany's leading producer of high-tech lines for the dry finishing of textiles and the finishing of technical textiles and nonwovens, is supplying coating lines for interior cladding based on needled nonwovens for modern vehicles and automobiles for Russian company, Nomateks, a leading nonwovens producer in Russia for geo and automotive textiles.
The line can coat, depending on the type of fabric and process, more than 15 million square metres of nonwovens per year for the use in automobiles. It is possible to finish velour needle felt carpets as well as unstructured needled nonwovens. With a length of more than 70 metres, it is one of the biggest lines Brückner ever supplied for the finishing of needled nonwovens.
The project uses an inline mixer, Hansa Industrie Mixer, produced by Messrs. The mixer allows to meter water, latex, chalk, and possible additives directly from the big bag discharging station into the line and to prepare a highly homogeneous compound. This compound is converted into an instable foam and is supplied directly to the application unit. A Brückner knife-over-table foam unit is installed for the application.
The coated nonwovens is dried in a more than 27 metres long Brückner DUO-THERM dryer, finished with a horizontal chain tensioning system to transport the fabric. This type of dryer is proven for the coating of carpets and nonwovens. In addition, the line is provided with a two-stage heat-recovery unit air/air and air/water.
On the other hand the ECO HEAT air/water heat-recovery unit is used to heat process water for further use at other machines and lines of the NOMATEKS works. Heat-exchange processes lead to a cooling of the exhaust air and thus to a condensation or a separating of pollutant particles.
The finished fabric can be treated on y two-roller ascending batcher as well as on an A-frame trolley. In addition, a Parker Hannifin longitudinal cutting and batching unit is installed in-line.The HAUSER - QLA offers the possibility to cut almost any material economically, to batch it and to treat it possibly further if required.
The line has a highly-modern control system with a Siemens PLC and all the important production parameters are memorised in a recipe administration system and can be re-called by push-button. (GK)
Fibre2Fashion News Desk – India
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