Bearing with glass-fibre reinforced plastic coating
September 20, 2012 - Germany
When designing bearings for wind power generators, particular attention is paid to providing protection against potential passage of current, which affects the lubricant and can cause serious damage to the raceways of the bearing rings. Extensive repair costs may be incurred as a result of this. With a newly developed glass-fibre reinforced plastic coating for generator bearings, Schaeffler Technologies AG & Co is now providing an effective but economic alternative to the conventional coating systems used for bearings and to the ceramic rolling elements used in so-called hybrid bearings.
The glass fibres, which are soaked in epoxy resin, are wound onto the outer ring of the bearing, dried in a furnace and subsequently ground. This produces a highly efficient and effective insulating layer on the bearing, which is approximately ten times as thick as conventional aluminium oxide coatings.
In terms of load ratings and dimensions however, the bearing does not differ from conventional solutions. As a result, the wound bearing also lends itself to retrofitting in existing installations.
For large bearings in particular, such as those used in wind turbines, the bearing with a glass-fibre reinforced plastic coating constitutes an alternative to bearings with ceramic rolling elements due to the cost advantages involved. In contrast to bearings coated using traditional systems (at Schaeffler, coating system Insutect J20), glass-fibre winding makes a convincing case by means of its significantly increased layer thickness and the effective protection it provides against passage of electric current of up to 20,000 volts.
Schaeffler has introduced a new Wind Power Standard (WPOS) for its INA and FAG brand bearings for wind power applications, which fulfils the increasing demands in terms of reliability placed on wind turbines and components in the wind power sector. This new standard for products and processes means Schaeffler is ensuring outstanding quality and reliability. All bearings for wind power applications will be included in this new wind power standard by the beginning of 2014 and will also be labelled with the WPOS designation.
The glass fibres, which are soaked in epoxy resin, are wound onto the outer ring of the bearing, dried in a furnace and subsequently ground. This produces a highly efficient and effective insulating layer on the bearing, which is approximately ten times as thick as conventional aluminium oxide coatings.
In terms of load ratings and dimensions however, the bearing does not differ from conventional solutions. As a result, the wound bearing also lends itself to retrofitting in existing installations.
For large bearings in particular, such as those used in wind turbines, the bearing with a glass-fibre reinforced plastic coating constitutes an alternative to bearings with ceramic rolling elements due to the cost advantages involved. In contrast to bearings coated using traditional systems (at Schaeffler, coating system Insutect J20), glass-fibre winding makes a convincing case by means of its significantly increased layer thickness and the effective protection it provides against passage of electric current of up to 20,000 volts.
Schaeffler has introduced a new Wind Power Standard (WPOS) for its INA and FAG brand bearings for wind power applications, which fulfils the increasing demands in terms of reliability placed on wind turbines and components in the wind power sector. This new standard for products and processes means Schaeffler is ensuring outstanding quality and reliability. All bearings for wind power applications will be included in this new wind power standard by the beginning of 2014 and will also be labelled with the WPOS designation.